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40d:Armor piece
There are several different separate pieces of armor that can each cover a different part of a dwarf's body and provide protection. In Dwarf Fortress, armor (as so many things) is not a simple formula where a single, bigger number replaces a smaller one. Different armor pieces work slightly differently to provide more or less protection in different way. However, overall, rest assured that your intuition will generally be correct - pieces of chain armor are better than the equivalent pieces of leather armour, and plate pieces better than chain.
Also, any soldier or hunter will have one of 4 levels of armor designated: clothing, leather armor, chain (armor), or plate (armor).
For a general discussion of how armour works and some of the game mechanics behind it, see Armor.
Clothing vs Armor
Practically speaking, there is no difference. Any piece of clothing or armor provides some level of protection against damage, including damage from heat and cold weather. Some materials have a better protection value than others - metal is better than leather (go figure). However, any dwarf, when activated into military service, can be set to one of 4 different armor levels - clothing, leather, chain or plate - and will seek out a complete "set" of that level of protection. In this sense, some pieces - like cloth vs. metal caps, or boots - fall into different categories, clothing vs armor.
Civilians will wear leather caps and boots, but no other piece of armour, with one exception. A civilian with the hunting labor enabled will seek to wear the level of armor designated - but they will also attempt to actively hunt any huntable wildlife on the map. (Only if there is none, they will seek another job, until there is a valid target.)
Levels and Sets of Armor
In seen in either the military menu or an individual dwarf's preferences for "soldiering & hunting", armor can be one of 4 overall levels of armor, as defined by the game and using the terms Clothes, Leather (armor), Chain (armor) and Plate (armor), in reference to the maximum protection a dwarf will seek to wear when activated into the military (or when Hunting). This is designated by viewing a dwarf and selecting the soldier menu - Clothes, Leather, Chain or Plate. (In the military weapons menu, these are abreviated as " - " (none), Lth, Chn or Plt, and also whether or not to use a Shd or Bkl - shield or buckler). This defines the maximum class of protection they will seek to wear for each body part (but they may not completely succeed, depending on available items).
Armor Levels
The leather armor set:
- Head: leather or metal cap or leather, bone, or shell helm
- Upper Body: leather Armor
- Lower Body: leather, bone or shell Leggings
- Feet: leather High or Low Boot
- Hands: (none)
The chain armor set:
- Head: metal Helm
- Upper Body: Chain mail
- Lower Body: metal leggings
- Feet: metal High or Low Boot
- Hands: metal Gauntlets
The plate armor set:
- Head: metal Helm
- Upper Body: Plate mail
- Lower Body: metal or bone[Verify] Greaves
- Feet: metal High or Low Boot
- Hands: metal Gauntlets
If a dwarf cannot find a piece of the appropriate protection level, a lesser piece will be accepted. Quality or material are not taken into consideration, so for plate level armor, a no-quality copper plate mail will always be selected despite a far preferable masterful ☼steel chain mail☼ being available.
Dwarves will occasionally keep a lesser piece on when told to wear better armor and put the better armor over that - see layering.
Armor pieces
Head protection
Cap
A Cap can be made of cloth, leather or metal, and can be considered a piece of clothing or armor, depending on that material. Caps made of metal are considered armor instead and are worn as part of the leather armor level.
Currentlyv0.28.181.40d civilian dwarves will never equip caps except those they arrive with, probably due to a bug.
Helm
A Helm is a piece of armor covering the head. It can be made from leather, metal, bone or shell. Helms made from leather, bone, or shell are part of the leather armor level, while those made from metal are part of the chain and plate level.
Like with other armor, a soldier will pick a helm of a lower armor level if none of the designated level is available.
Torso protection
Bone armor/shell armor
Bone or shell armor is not particularly protective, but is very light and easy to make early before your metal-bashing industry is up to speed. High quality armor is more protective than low, and masterwork bone armor is as protective as basic quality iron armor, which is respectable (if hardly optimal). Bone armor falls under the "leather armor" setting.
Bone and shell armour is made using the bonecarving skill at a Craftsdwarf's workshop.
Leather Armor
Leather armor is the least protective but simplest of the armors. It is also light, and so does not slow down a dwarf who lacks the strength or armor user skill for heavier armor levels.
Chain Armor
(tbd)
Plate Armor
(tbd)
Hand Protection
Gauntlets
Gauntlets are a piece of armor worn around the hands. They are made in pairs, one for the left hand and one for the right. They are typically made from metals but can be made from bone or shell. They are part of both the plate and chain armor.
Leg protection
Leggings
Leggings are the lesser of two types of armor that cover the upper legs (the other being greaves). They are made for either the leather armor (leather, shell and bone) or chain armor level.
Chain leggings are made from one metal bar at a forge by a dwarf with the armorsmith labor enabled.
- Leather leggings are made from one piece of leather
- Shell leggings require one shell
- Bone leggings require 3 stacks of bones (independent of stack size)
Note that the specific type of leather, bone or shell (the creature or fish that was the source of those materials) has no effect on the quality of protection provided, only on the final value of the leggings manufactured.
Greaves
Greaves are a heavier form of protection for the legs, and are plate armor level protection.
Greaves are part of plate armor and cover the legs. An activated military dwarf set to use plate armor will use greaves if a set is available.
They can be made from metal and bone but not from shell. "Greaves" are a single item, like "leggings" or "trousers" - for one set of bone greaves you need 3 stacks of bones, no matter how many single bones are in the stacks; for one set of metal greaves you need 2 metal bars.
Elves may bring wooden greaves, which are useless as armor since they are sized too large for dwarves. Dwarfs cannot manufacture them, but wood offers very poor protection as armor anyway.
Foot protection
Boot, low or high
A boot is a type of shoe that only military dwarves will wear. They come in low boot or high boot varieties - high boots weigh more than low boots, but offer better protection. Lightweight boots can be made of leather at the leather works as part of the leather armor set. Boots can also be made from various types of metal at a metalsmith's forge as part of both the chain and plate armor set. High boots provide protection for the lower leg as well as the foot.
Boots are always made in pairs, one left and one right, but the quality of each is not guaranteed to be matched.